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Suzuki Volusia Custom Guide: Top Upgrades & Style Tips

Ever looked at your Suzuki Volusia and wondered how to give it a unique touch that truly reflects your style? Customizing your bike isn’t just about looks—it’s about creating a ride that feels like an extension of yourself. With so many options and approaches, knowing where to start or what’s possible can be overwhelming.

In this article, we’ll break down practical ways to customize your Suzuki Volusia, sharing creative ideas, helpful tips, and step-by-step insights to make your bike stand out.

Customizing Your Suzuki Volusia: A Complete Guide

If you’re looking to make your Suzuki Volusia truly your own, you’re not alone. The Volusia—known also as the Intruder VL800 and later as the Boulevard C50—has become a beloved platform for amateur tinkerers and motorcycle pros alike. From subtle style upgrades to head-turning bobber transformations, customizing your Volusia opens a world of creativity and satisfaction. Here’s a comprehensive guide to getting the most out of your custom journey.


Why Customize Your Suzuki Volusia?

Customizing your Volusia is about more than just looks—it’s about expressing your personality, enhancing comfort, and optimizing your ride to fit your specific needs and dreams.
– Stand out from the crowd
– Improve performance and comfort
– Increase resale value
– Create a unique reflection of your style


Popular Customizations for Suzuki Volusia

Let’s break down the most common (and rewarding) custom upgrades.


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1. Exhaust System Upgrades

One of the first mods people consider is upgrading the exhaust system. The reasons are clear—custom pipes offer a deeper rumble, improved performance, and a sleeker silhouette.

  • Types of upgrades:
  • Slip-on mufflers for an easier, more affordable change
  • Full exhaust systems for maximum sound and performance
  • Popular exhaust styles:
  • Slash-cut
  • Streetrod
  • Classic drag pipes

Tip: Match your exhaust upgrade with the right fuel/air tuning to maximize performance and avoid issues.


2. Bars and Hand Controls

Swapping out the stock handlebars can instantly change your bike’s feel and appearance.

  • Popular handlebar styles:
  • Ape hangers: Tall, classic cruiser look
  • Drag bars: Lower profile, more aggressive stance
  • Mini-apes or buckhorns: For a vintage bobber vibe

You might also want to upgrade grips, mirrors, and levers for added comfort and style.


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3. Seats and Saddlebags

Comfort is key, especially on longer rides. Custom seats come in solo and two-up options, with styles ranging from plush touring to sleek bobber pans.

  • Seat tips:
  • Gel inserts or memory foam for extra comfort
  • Low-profile solo seats for a custom bobber or chopper look
  • Saddlebag types:
  • Leather, synthetic, or hard case
  • Quick-release options for versatility

4. Lighting Enhancements

Upgrading your lighting isn’t just about style—it’s a boost to safety.

  • LED headlight conversions: Brighter and longer-lasting than stock bulbs
  • Custom turn signals: Bullet, mini, or integrated styles
  • Taillights and brake lights: Smoked lenses or unique shapes to match your style

5. Paint and Finish Mods

A fresh paint job or clever wrap can transform your Volusia into a true showstopper. Don’t forget subtle touches like:

  • Pin-striping
  • Powder-coated engine covers
  • Custom decals or graphics

Tip: Consider professional help for complex paintwork, or try DIY wraps for a cost-effective alternative.


6. Wheels, Tires, and Triple Trees

Want a more aggressive stance or improved handling? Look into wheel swaps and front-end modifications.

  • 18″ or 21″ front wheels: For that classic chopper stance
  • Wide rear tires: For muscle and presence
  • Custom triple trees: Alter rake for a unique look or handling characteristics

Always be sure mod choices align for ride safety and comfort.


7. Engine and Performance Mods

Ready for more power? The Volusia’s V-twin has room for improvement.

  • Performance air intake kits: Improve airflow and throttle response
  • Jet kits or EFI tuners: Essential if you upgrade exhaust or intake
  • High-performance spark plugs and ignition wires: For a stronger, more reliable spark

Note: More extensive engine work, like big bore kits or camshaft upgrades, requires expertise and may impact reliability.


8. Custom Bobber and Chopper Conversions

Owners love turning the Volusia into a head-turning bobber or chopper. This classic approach usually involves:

  1. Removing the rear fender or replacing it with a short “bobbed” version
  2. Installing a solo seat
  3. Decluttering the frame (removing passenger pegs, trimming brackets)
  4. Custom lighting and minimal instrumentation
  5. Swapping or lowering front and rear suspension for a low-slung profile

Shop bolt-on bobber kits or source custom parts as your budget allows.


Practical Tips for a Successful Customization

Customizing your Volusia is exciting, but planning and patience pay off. Here’s how to keep your build smooth.

  • Plan ahead: Sketch your ideal build; make a parts list.
  • Budget carefully: Costs can add up—factor in the price of parts, tools, paint, and possible labor.
  • Research compatibility: Double-check fitment for every part, especially from custom producers.
  • Work in stages: Start with basic bolt-ons; save more complex mods for later.
  • Safety first: After each change, inspect your work or consult a professional before riding.
  • Join the community: Owner forums and groups are goldmines for advice, inspiration, and troubleshooting.

Cost Tips and Shipping Advice

Customizing your Volusia doesn’t have to break the bank. Use these tips to control expenses:

  • Shop around: Compare prices between major suppliers of cruiser parts and custom accessories.
  • Look for bundles: Some sites offer kits or builder’s packs that combine several parts at a discount.
  • Used and take-off parts: Forums and classifieds are excellent for finding affordable used parts.
  • Shipping considerations:
  • Large items like fenders and wheels can be expensive to ship—factor this into your budget.
  • If ordering from overseas, check customs fees and delivery times.
  • Combine orders to save on shipping costs.

Remember, investing in quality and taking your time usually saves money and headaches in the long run.


Summary

Customizing your Suzuki Volusia is all about making your cruiser work for you—whether that’s maximizing style, comfort, or performance. With a solid plan, a reasonable budget, and the right parts, you’ll soon have a bike that stands out in any crowd. Tackle projects in stages, learn from the vibrant Volusia community, and don’t forget to ride safe. Enjoy the journey of creating a machine that’s uniquely yours!


Frequently Asked Questions (FAQs)

1. Can I customize my Volusia if I’m a beginner with no mechanical experience?
Absolutely! Many popular mods—like exhaust swaps, bar changes, and seat upgrades—are designed for easy installation with basic tools. For more complex tasks (like suspension or electrical systems), you may want to enlist a professional or a mechanically inclined friend.

2. Will customizing my Volusia void the warranty?
Modifications can impact your warranty, especially if they cause or contribute to an issue. If your bike is under warranty, check with your dealer or manufacturer before making performance or electrical upgrades.

3. How much does it cost to fully customize a Suzuki Volusia?
Simple cosmetic modifications might run a few hundred dollars, while a full custom build (paint, wheels, performance, and unique fabrication) can reach several thousand. Plan your budget based on the level of customization you desire.

4. Are custom parts readily available for the Volusia?
Yes! Thanks to the popularity of the Volusia and its C50/C800 siblings, there’s a robust aftermarket. You’ll find everything from bolt-on exhausts to custom wheels, seats, lighting, and full bobber kits.

5. Will custom mods affect the handling or safety of my bike?
Some mods—like changing handlebars, suspension, or tire sizes—can affect handling. Always make sure modifications are installed correctly and that they don’t compromise your bike’s structural integrity or safety systems. If in doubt, consult a professional mechanic.


Customizing your Suzuki Volusia opens up possibilities limited only by your imagination and budget. Start small, stay informed, and ride with pride!