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How to Create Custom 59FIFTY Hats: Step-by-Step Guide

Ever wanted to stand out in a crowd with a hat that feels truly yours? A custom 59FIFTY cap turns this dream into reality, letting you showcase your unique style, team pride, or brand identity.

Knowing how to custom order or design a 59FIFTY hat matters, whether you’re a die-hard cap collector or simply want a personal statement piece.

This article breaks down the process step by step, offering tips and insights to help you create a one-of-a-kind masterpiece that’s truly your own.

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How to Create Custom 59FIFTY Hats: The Complete Guide

Looking to express your style or showcase your brand? Custom 59FIFTY fitted hats are a timeless and stylish way to make your statement. These iconic caps have deep roots in sports and street culture, but with custom options, you can design a hat as unique as you are. In this guide, you’ll discover everything you need to know about creating custom 59FIFTY hats—step by step, with insider tips and careful attention to detail.


What Are Custom 59FIFTY Hats?

59FIFTY hats are the hallmark fitted caps by New Era, known for their structured crowns, flat brims, and precise sizing. “Custom” simply means you can choose your own colors, logos, patches, embroideries, and even materials. Whether for sports teams, brands, organizations, or personal expression, custom 59FIFTY hats help you stand out.


Why Go Custom? The Perks of Personalized 59FIFTY Caps

Choosing custom 59FIFTY hats has many benefits:

  • Personal Expression: Show off your favorite colors, slogans, or artwork.
  • Team Identity: Create a unified look for your squad, club, or local team.
  • Marketing Tool: Promote your brand, business, or event with every wear.
  • Special Gifts: Custom hats make memorable presents for friends, family, or colleagues.
  • Exclusivity: Stand out from the crowd with a design nobody else has.

Detailed Steps to Make Your Own Custom 59FIFTY Hat

Ready to make a hat that’s all yours? Here’s how the custom creation process typically works:

1. Choose Your Platform or Provider

Start by selecting where you want your hat made. There are several options:

  • Official Brand Customizers: Major manufacturers like New Era offer online cap creators where you can design officially licensed products.
  • Authorized Retailers: Many retailers provide customization services, including embroidery, artwork application, and exclusive color options.
  • Independent Custom Hat Shops: Boutique stores cater to highly detailed or niche requests, sometimes offering unique materials or hand-finished details.

2. Select Hat Base Options

You’ll need to decide on the following base characteristics:

  • Crown Height: Classic high crown or a sleeker low-profile version.
  • Color Scheme: Main panel, brim, undervisor, and button colors.
  • Material: Standard wool blend, performance polyester, or specialty fabrics.
  • Size: 59FIFTY hats come in fitted sizes ranging from about 6 ⅞ to 8.

3. Design and Add Custom Features

This is where creativity shines:

  • Front Logo or Patch: Add your own graphics, text, team symbol, or embroidered artwork.
  • Side Embroidery: Optional features such as numbers, phrases, or flags.
  • Back Detail: Include your name, slogan, or another small icon.
  • Additional Patches: Some providers offer all-over patchwork for a bold look.
  • Visor Options: Opt for flat, curved, or even contrasting color underbrims (“UVs”).

Many services feature easy-to-use online design tools that let you preview your hat before ordering.

4. Approve and Finalize Your Design

  • Carefully review digital proofs for spelling, artwork placement, and sizing.
  • Make sure colors look correct. Computer screens can differ, so ask for swatch photos if possible.
  • Only proceed once you’re happy with every detail.

5. Place Your Order

  • Submit your design through the online portal or, for complex or bulk orders, by contacting customer service directly.
  • Choose your quantity—many shops offer single-piece orders, but large embroidery or specialty work may require minimum quantities.

6. Production and Shipping

  • Production times can vary. Expect anywhere from 2–8 weeks depending on order size, customization, and backlog.
  • Once finished, your hat is shipped directly to you. Some companies offer rush production or expedited shipping for an added fee.

Tips for Designing The Perfect 59FIFTY Custom Cap

Here are some pro tips to get the most out of your custom hat experience:

  • Keep It Simple: Especially for logos or artwork. Clean designs usually embroider best.
  • Contrast Counts: Use colors that pop against each other for maximum impact.
  • Mind the Size: Detailed graphics can lose clarity if they’re too small.
  • Think About Versatility: Choose colors and styles you’ll want to wear often.
  • Request Samples: If available, viewing material or embroidery swatches helps avoid surprises.
  • Double-Check Details: Typos or misaligned logos can’t be changed after production starts.
  • Review Size Charts: 59FIFTY hats are fitted; measure your head for the perfect fit.

Common Challenges When Customizing 59FIFTY Hats

While fun and rewarding, customization presents some challenges:

  • Minimum Orders: Some specialty techniques or embroidery require buying in batches.
  • Cost: Custom hats can run pricier than pre-made models, especially for single or small runs.
  • Lead Time: Custom production may take weeks, so plan ahead for events or gifting.
  • Design Restrictions: Some logos, materials, or colors may not be available due to licensing or manufacturing limitations.
  • Returns Policy: Custom items are often final sale, so accuracy is crucial.

Pricing and Shipping Tips

Understanding the cost landscape helps you plan:

  • Customization Fees: Prices range based on design complexity, number of stitched areas, and add-ons like extra patches or materials.
  • Bulk Savings: If you’re ordering for a team or event, quantity discounts can make a big difference.
  • Shipping Costs: Factor in standard vs. expedited shipping. International orders may have extra fees or longer delivery times.
  • Import Duties: Shipping custom hats across borders? Ask your provider about potential import taxes.
  • Promotions: Some shops run seasonal sales or offer discount codes for first-time customers—always check before you buy.

Custom Design Services: Comparing Your Options

Different providers shine in unique areas:

Brand Creators & Official Outlets

  • Offer authenticity and top-tier craftsmanship.
  • Provide access to official logos and league marks.
  • May feature exclusive collaborations or limited runs.

Retail Customizers

  • Good balance of variety and price.
  • Frequently offer easy online design tools.
  • Some allow single-piece orders with quick turnarounds.

Boutique & Specialty Shops

  • Best for unique, highly detailed, or artistic designs.
  • May offer rare fabrics, trims, or intricate embroidery.
  • Sometimes the minimum order is higher due to setup costs.

Explore each option to find the best match for your needs.


Best Practices for a Standout Cap

  • Tell Your Story: Use names, numbers, or images meaningful to you or your group.
  • Match Accessories: Consider how your hat will coordinate with your typical outfits or team gear.
  • Plan Ahead: If you need hats for a specific event (like a tournament or launch), start the design process early.
  • Care Instructions: Preserve your custom hat by spot-cleaning, air-drying, and storing properly.


New Era 59Fifty Caps, Snapbacks, Team Hats | Hat Club - custom 59fifty hats

Wrapping Up

Designing a custom 59FIFTY fitted hat puts you in the designer’s seat, whether you’re repping your team, brand, or creative vision. From selecting fabrics and colors to uploading your logo and approving embroidery details, the process is straightforward with the right preparation. Plan ahead, pay attention to the little things, and you’ll end up with a stylish, one-of-a-kind cap you can proudly sport anywhere.


Frequently Asked Questions (FAQs)

How long does it take to get a custom 59FIFTY hat made?
Production usually takes 2–8 weeks depending on where you order, design complexity, and order size. Rush options may be available for an extra fee.

Can I order just one custom 59FIFTY hat, or is there a minimum order?
Some providers allow single-piece orders, especially for simple embroidery. For more complex or specialty designs, minimums may apply—always check with the shop before placing your order.

What if I’m not sure about my design? Can someone help me?
Absolutely! Many custom hat companies offer design guidance, virtual proofing, and personal consultations to help bring your vision to life. You can often request tweaks or professional input before finalizing.

Are custom hats more expensive than store-bought 59FIFTY caps?
Custom hats usually cost a bit more due to setup, artwork, and embroidery. Price increases with added features, but bulk ordering brings the per-hat price down.

Can I return or exchange a custom hat if I don’t like it or it doesn’t fit?
Custom hats are often made-to-order and are not returnable unless there’s a factory defect or the wrong item was sent. Always double-check your size and all design details before confirming your order to avoid disappointment.


With these tips and clear steps, you’re ready to start your journey in designing a custom 59FIFTY hat that’s unmistakably yours. Have fun creating!