Looking to keep your Char-Broil 5 burner grill in top grilling shape? Our comprehensive shopping guide makes it easy to find the right replacement parts, ensuring your BBQs stay sizzling all season long. Whether you’re upgrading burners, grates, or other essentials, discover reliable options and smart tips to extend your grill’s lifespan and enhance every cookout experience.
Comparing Char-Broil 5-Burner Grill Parts: Types, Variations, and Applications
| Part Category | Typical Materials | Key Function | Customizable? | Common Variations | Application Area |
|---|---|---|---|---|---|
| Main Burners | Stainless Steel | Generate heat for cooking | No | Tubular, Flat, Cast | Main cook box |
| Heat Plates/Tents | Stainless, Porcelain Steel | Distribute heat/even flame; protect burners | Usually No | Wide/narrow, vented/solid | Above burners |
| Cooking Grates | Porcelain-coated Cast Iron, Stainless Steel | Surface for food to grill on | No | Rod, plate, split grids | Above heat plates |
| Carryover Tubes | Stainless steel | Transfer flame between adjacent burners | No | Single, multi-channel | Between burners |
| Igniter Components | Plastic, Metal, Wire | Ignite gas burners | Partial | Push-button, rotary, wired, battery | Control panel/grill box |
| Grease Trays/Pans | Stainless, Galvanized | Catch and collect grease drippings | No | Slide-out, deep pan, shallow | Under cook box |
| Temperature Gauges | Stainless, Glass face | Monitor grill temperature | Yes (upgrades) | Analog, digital | Lid-mounted |
| Control Knobs | Metal, Plastic | Adjust burner output | Yes (styles) | Chrome, black, illuminated | Control panel |
| Warming Racks | Stainless, Chrome-plated | Keep food warm/indirect cooking | Yes (size/fit) | Slide-in, removable | Above main grates |
| Casters/Wheels | Rubber, Plastic, Steel | Move the grill for positioning/storage | Yes (size/type) | Locking, swivel, fixed | Under cart legs |
Signs of Quality in Char-Broil 5-Burner Grill Parts
When selecting replacement parts for your Char-Broil 5-burner grill, look out for features and characteristics that indicate strong quality and long-term performance:
1. Material Matters
- Stainless Steel: Offers top resistance against rust and corrosion. Premium parts such as burners, heat tents, and carryover tubes made of stainless ensure longevity and high heat tolerance.
- Porcelain-Coated Cast Iron: Cooking grates with a thick porcelain layer are less prone to rust and allow for easy cleanup while delivering excellent heat retention and grilling marks.
- OEM (Original Equipment Manufacturer) Parts: These are made to the original specifications of your grill model, ensuring the best fit and reliability.
2. Precision Fit and Finish
- Ensure the part dimensions match your grill. Incorrectly sized grates or burners lead to uneven heating or dangerous flare-ups.
- Brand-specific hardware and tabs allow for easier, hassle-free installation and safer operation.
3. Performance and Warranty
- Quality parts typically come with warranties (often 1-5 years depending on the component).
- Pleasant tactile feel (smooth, weighted knobs), durable welds, and polished edges are often present on higher-end replacement components.
4. Reviews and Reputation
- Look for consumer reviews about part performance, especially on ignition systems and burners, which can make or break grilling reliability.
- Favor retailers and manufacturers who provide technical diagrams, installation support, and clear materials descriptions.
Customization Options for Char-Broil 5-Burner Grill Parts
While most essential replacement parts are model-specific, there are still various ways to customize or upgrade your grilling experience:
Cooking Grids & Racks
- Materials: Upgrade to heavy-duty porcelain-coated cast iron for better searing, or to stainless steel for even easier cleaning.
- Split Grates: Some grill owners favor half/half or split grates to swap in a griddle or smoker tray.
Ignition Systems
- Consider upgrading to electronic or battery-powered igniters with multiple spark points for more reliable starts.
- Universal igniter components allow customization if compatible with the mounting hole size and connection points.
Side Burners & Accessories
- Some 5-burner models come with a standard side burner but can be enhanced with custom grill covers, smoker boxes, or rib racks.
Knobs & Handles
- Style choices: chrome, illuminated, ergonomic shapes, or even custom-engraved knob sets.
Temperature Gauges
- Swap the standard analog thermometer for a high-precision or digital option for better temperature tracking.
Durability: What Lasts and Why
Durability is essential for all grill parts, both for safety and for maximizing your grill’s lifespan:
Why Stainless Steel Prevails
- Most exposed parts (burners, heat tents, carryover tubes, even grease pans) should be stainless to avoid corrosion from heat and moisture.
- Look for 304 or 430-grade stainless for burners and main components.
Cast Iron is King – with Proper Care
- Cast iron grates outlast steel if you clean and season them properly. Porcelain coatings help prevent rust but can chip if mishandled.
Porcelain and Enamel Finishes
- Porcelain-enamel coatings allow for easy cleaning, especially on grates and warming racks, and inhibit sticky residue and buildup.
Maintenance Adds Years
- Frequent cleaning, promptly removing grease, and winter storage (with a grill cover) prevent rust and wear.
Practical Tips and Best Practices for Choosing and Using Grill Parts
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Verify Your Model Number
Always confirm your exact Char-Broil 5-burner model (e.g., 463347519, 463347518, 463275517, 463373019) before ordering. The model number is usually found on the CSA label on the grill’s frame or storage door. -
Measure Carefully
Before purchasing, remove the old part and measure its length, width, depth, and any mounting holes or tab placements. Compare those dimensions with the replacements. -
Match Materials to Your Cooking Style
Heavy cast iron grates are best for those who grill frequently and want the best sear marks. Stainless steel parts are great for frequent outdoor use and low-maintenance cleaning. -
Replace in Sets When Appropriate
Burners, carryover tubes, and heat tents work best as matched sets—uneven wear can result from mixing old and new pieces. -
Don’t Overlook Upgrades
Consider adding a warming rack, smoker box, or premium thermometer with your parts order for better cooking results. -
Stay Safe
Faulty ignition, cracked burners, or rusty grates can pose fire and food safety risks. Replace damaged parts promptly. -
Maintain Regularly
After each use, burn off residue and scrape grates. Periodically deep-clean burners and check for obstructions or rust. -
Register Your Grill and Parts
Registering your grill on the manufacturer’s site often ensures quicker warranty claims and support.
Technical Feature Comparison Table – Char-Broil 5-Burner Grill Parts
| Model/Part No. | Burner Material | Grate Material | Heat Plate Size | Igniter Type | Grease Pan | Warranty |
|---|---|---|---|---|---|---|
| 463347519 (Performance) | Stainless steel | Matte cast iron | 17” x 2 1/16” | Electronic, battery | Slide-out tray | 1-5 yrs* |
| 463347518 | Stainless steel | Porcelain-coated cast iron | 17” x 2 1/16” (tent) | Electronic ignition | Slide-out tray | 1-5 yrs* |
| 463373019 | Stainless steel | Porcelain-coated cast iron | 17” x 2 1/16” (tent) | Electronic ignition | Deep pan, removable | 1-5 yrs* |
| Carryover Tube | Stainless steel | N/A | 5 1/16″ x 3/4″ | N/A | N/A | N/A |
| Cooking Grate Upgrade | Stainless steel | Heavy-duty cast iron | Varies (check fit) | N/A | N/A | Up to 5 yrs |
*(Char-Broil typically offers 5 years on burners, 2 years on firebox, 1 year on remaining parts. Always check specifics for your model and part.)
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Conclusion
Finding the right replacement parts for your Char-Broil 5-burner grill comes down to three main factors: fit, durability, and upgrade potential. Always verify your model number and carefully measure your old parts before purchasing new ones. Stainless steel and porcelain-coated components tend to offer the best mix of longevity and ease of maintenance, but your particular grilling style may favor certain material upgrades.
Safety and great grilling results depend on using high-quality, well-matched parts. Register your grill, maintain it regularly, and consider occasional upgrades like premium grates or ignition systems to keep your grill feeling new for seasons to come.
FAQ
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How do I find the correct replacement part for my Char-Broil 5-burner grill?
Check the model number, usually located on the grill’s frame or cabinet. Use this to search for parts guaranteed to fit your model. Confirm all dimensions before ordering, especially for grates, burners, and grease pans. -
What’s the difference between original and aftermarket grill parts?
Original Equipment Manufacturer (OEM) parts are made to your grill’s specs and typically offer the best fit, finish, and durability. Aftermarket parts may fit but can differ in material thickness or quality. -
Can I use stainless steel parts instead of porcelain-coated ones?
Yes, as long as the dimensions and mounting match your grill. Stainless steel parts often last longer and are easier to clean but may not deliver the same heat retention or searing ability as cast iron. -
How often should I replace main grill parts?
Burners typically last 2-5 years, grates 2-4 years, and heat plates 1-3 years depending on usage, cleaning, and exposure. Replace parts at the first sign of rust-through, warping, or ignition problems. -
What tools do I need for replacing most 5-burner grill parts?
A screwdriver, adjustable wrench, and sometimes pliers are sufficient for most installations. Always work when the grill is cool and disconnect any gas supply. -
Are electronic igniters interchangeable among models?
Not always. Some igniters are universal if the mounting hole and wiring match, but it’s best to use an igniter listed for your specific model for best reliability and safety. -
Can I upgrade my grates to a different material?
Yes, if you find high-quality grates with the same dimensions. Many owners swap stock grates for porcelain-coated cast iron or heavy-duty stainless for improved performance. -
How do I maintain my Char-Broil grill parts to make them last?
After each use, let the grill cool, brush the grates, and empty the grease tray. Deep-clean burners and carryover tubes periodically, and check for obstructions or rust. -
What should I do if my grill burners produce uneven flames or won’t ignite?
Inspect for clogged ports, worn burners, or a faulty igniter. Replacing these parts often restores full performance. -
Where can I find grills or parts diagrams if my manual is missing?
Many vendors and manufacturer websites offer downloadable manuals and diagrams. Enter your model number online to locate diagrams that help with part identification and installation.
By focusing on quality, proper fit, and timely replacement, you can keep your Char-Broil 5-burner grill running reliably for years—and make every backyard barbecue a success.