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Under Armour Hat Custom Options: Design Your Own Cap

Ever wondered how to get a custom Under Armour hat that truly stands out? Whether you want to showcase your team spirit, promote your brand, or simply wear something uniquely yours, customizing an Under Armour hat is a great way to make a statement.

With personal style and branding more important than ever, knowing how to create your perfect hat is key. In this article, we’ll walk you through the process, share tips, and answer all your custom hat questions.

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How to Customize Under Armour Hats: A Complete Guide

Customizing Under Armour hats is a fantastic way to showcase your brand, team spirit, or personal style on high-quality athletic headwear. Whether you’re outfitting your company, prepping a sports team, or seeking distinct merch for an event, the process for designing your own custom Under Armour hat is easier than you might think. Let’s break down how it all works, what to keep in mind, and share insider tips to help you get exactly what you want—without any surprises.


What Does “Custom Under Armour Hat” Mean?

A “custom Under Armour hat” is an official Under Armour cap or beanie that features your chosen design elements—think logos, text, or graphics—embroidered or printed onto the hat. Customization lets you transform a premium headwear staple into a unique piece for branding, gifting, or making a statement.

You can customize:

  • Baseball and flex-fit caps
  • Trucker hats
  • Beanies and knit caps
  • Performance visors

The most common customizations include embroidered logos, personalized text, and team or event names, all while keeping the signature Under Armour logo.



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Main Steps to Designing Your Custom Under Armour Hat

The customization process is convenient and enjoyable once you know the steps. Here’s a breakdown:

1. Choose Your Hat Style

Under Armour offers several popular headwear styles, each with unique features:

  • Performance Caps: Ideal for sports, these hats often use moisture-wicking fabrics and offer a comfortable fit.
  • Classic Structured Caps: Timeless style, suitable for almost any group or event.
  • Trucker Hats: Mesh back for breathability, great for casual looks.
  • Beanies: Perfect for colder weather or as a cozy, branded giveaway.

2. Pick Your Color and Size Options

Most custom hat shops stock several color combinations for each Under Armour cap, as well as options for adjustable sizing or fitted styles. Think about your brand colors, event theme, or personal preference.

3. Add Your Customization

Typically, you’ll want to provide:


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  • A high-resolution logo (PNG, JPG, or vector like EPS/SVG)
  • Slogan or text (such as your team name, event, or company motto)
  • Preferred thread colors for embroidery

Many services offer online design studios to help visualize your custom hat before you order.

4. Select Decoration Method

Under Armour hats are usually customized with these techniques:

  • Embroidery: The most popular and durable choice; your logo is stitched onto the hat for a professional, textured finish.
  • Heat Transfer or Patches: Some designs or very intricate logos use these methods for a different look and feel.

5. Order Quantity

Most custom hat providers require a minimum order—often 6, 12, or 24 hats. Larger orders may unlock volume discounts.

6. Review and Approve Your Design

You’ll get a digital mockup (or even a sample photo) to review. Make sure everything looks perfect before you approve the order.


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7. Production and Shipping

Once approved, your hats go into production. Timeframes can range from 1-3 weeks, depending on the order size and customization complexity. Expedited options are sometimes available.


Key Benefits of Customizing Under Armour Hats

Why choose custom Under Armour hats over generic options?

  • Quality Assurance: Under Armour hats feature top-tier materials, fit, and moisture-wicking technology.
  • Brand Leverage: Co-branding with a name like Under Armour boosts your professional image and recipient appeal.
  • Functionality: Designed for athletics and active lifestyles, these hats offer comfort and durability.
  • Versatility: Suitable for corporate gifting, sports teams, special events, retail merchandise, and employee swag.
  • Personalization: Reflects team identity, company culture, or personal taste.

Challenges and Considerations

While customizing Under Armour hats is straightforward, there are a few things to watch out for:


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  • Minimum Orders: Most vendors won’t produce just one or two hats; they usually require a minimum batch.
  • Branding Guidelines: Under Armour maintains strict logo placement and sizing guidelines to protect their brand integrity.
  • Color Limitations: Some hat styles or color combinations may be out of stock or have limited availability.
  • Artwork Requirements: To get crisp results, your logo or design should be high resolution, and some detailed graphics may need to be simplified.
  • Turnaround Time: Peak seasons or rush orders can affect production schedules.

Tips for Designing the Perfect Custom Under Armour Hat

To make sure your custom hats come out exactly as you envision, keep these tips in mind:

Choose a Simple, Bold Logo

Small or highly detailed logos can lose clarity in embroidery. Opt for bold shapes and clear text for the best results.

Stick to Brand Colors

If your team or organization has official colors, match the hat and thread colors to reinforce your visual identity.

Mind the Placement

The front panel is standard for logos, but some vendors offer side or back embroidery. Think about what will make your hats stand out.

Proof Carefully

Review your digital mockup for spelling, placement, and color accuracy before approving production. Double-checking now prevents costly mistakes later.

Ask About Samples

Some companies offer pre-production samples—an actual hat with your design—if you’re ordering a large quantity. This lets you inspect quality firsthand.


Understanding Costs and Shipping

The price of a custom Under Armour hat can vary based on several factors:

Main Cost Elements

  • Hat Style: More technical or branded styles may cost more.
  • Decoration Method: Embroidery and complex designs can increase the cost.
  • Order Size: Larger orders usually mean lower per-item prices.
  • Add-Ons: Custom personalization, like names or numbers, may add to the price.

Typical Price Range

  • Standard Custom UA Hats: Usually $25–$40 per hat based on order size and decoration.
  • Premium Styles or Extras: Can be higher, especially for fully custom work.

Shipping Tips

  • Bulk Shipping: Shipping costs per hat go down as quantity goes up.
  • Consolidate Orders: Order all your hats at once to save on shipping.
  • Location: Factor in production and delivery times if you’re ordering for an event.

Cost-Saving Advice

  • Check for volume discounts if your group is larger.
  • Ask your vendor about free shipping promotions.
  • Compare turnaround times versus cost if you’re on a deadline.

Bringing It All Together: Best Practices

Let’s recap how to get the best possible custom Under Armour hats:

  1. Define Your Purpose: Know why you’re customizing—event, team, promo, or retail.
  2. Gather Your Assets: Have your logo and design files ready.
  3. Select a Reliable Vendor: Look for companies that specialize in authentic Under Armour headwear customization.
  4. Review Proofs: Always check samples or mockups.
  5. Plan Ahead: Give yourself enough lead time for production and shipping.

By following these steps and best practices, you ensure that your custom Under Armour hats look sharp, arrive on time, and make a lasting impression.


Frequently Asked Questions (FAQs)

Can I order just one custom Under Armour hat, or is there a minimum?

Most vendors require a minimum order, typically 6 or 12 hats. This is due to setup costs for embroidery and production. If you need just one, you may have to look for exceptions, but expect higher costs or limited choices.

How long does it take to receive my custom hats once I order?

Production usually takes 1–3 weeks after you approve the design, depending on complexity and order size. Shipping adds a few more days. Plan for at least 2–4 weeks from initial design to delivery, and check if rush options are available if needed.

What kind of artwork should I provide for the best results?

High-resolution images or vector files (like EPS or SVG) lead to sharper embroidery or printing. Avoid low-quality or blurry images. If you’re not sure, most vendors can advise you or help clean up your design for a fee.

Can I use any logo or does it have to follow certain rules?

You can use your own logo or design, but it must follow Under Armour’s co-branding policies. Some placements or color/size restrictions may apply to maintain the integrity of the UA logo and overall look.

Will my hats still show the Under Armour logo if I add my own?

Yes, the authentic Under Armour logo remains on the hat. Your custom logo or text is added in approved areas. This makes your hat a true co-branded piece, combining your identity with trusted UA performance and style.


Conclusion

Designing your own custom Under Armour hat is a smart, stylish way to make a statement—whether you’re representing a business, team, or special occasion. With clear steps, helpful tips, and attention to detail, your custom headwear can stand out for all the right reasons. Remember to plan ahead, proof your designs, and choose a reliable vendor, and you’ll enjoy quality hats that truly represent your vision.

Custom Under Armour hats are more than just accessories—they’re conversation starters, morale boosters, and powerful branding tools.